Visual Inspection Challenge Set
Advanced Visual Inspection Challenge Kit
A Visual Inspection Challenge Set is a standardized tool used to evaluate and qualify both human inspectors and automated visual inspection systems in pharmaceutical quality control. It contains parenteral containers—such as vials, ampoules, and prefilled syringes—with known, classified defects. These may include particulates, cosmetic imperfections, container flaws, fill volume anomalies, or air bubbles.
Mahant Pharma Advances offers custom-designed Challenge Sets tailored to match your specific product profile and packaging format. Each defect sample is individually coded and traceable, ensuring full regulatory compliance and documentation. Our Challenge Sets help assess detection rates, minimize false positives, and maintain consistency across inspection teams or machines.
We support manual, semi-automatic, and automated inspection systems, providing realistic test samples that simulate actual production defects. Our services include training and qualification programs for human inspectors, complete with detection probability analysis. We also assist in validating Automated Visual Inspection (AVI) machines during FAT, SAT, IQ, OQ, and PQ stages.
Our expertise ensures audit-ready documentation for regulatory agencies like the FDA, EMA, and MHRA. By partnering with Mahant Pharma Advances, pharmaceutical companies can achieve inspection excellence through calibrated, objective, and reproducible methods. We help build a culture of inspection integrity, reducing product risk and enhancing patient safety.
Our Challenge Sets are available in clear and amber glass, molded and tubular formats, and cover a range of volumes and container types. We ensure that lyophilized vials, PFS, cartridges, and ampoules are represented accurately in shape, color, and defect type. With ISO-aligned protocols, our defect simulation is both credible and scientifically grounded.
We serve as an independent third-party, offering unbiased evaluation and recommendations that strengthen your overall quality control process. Whether you are qualifying new personnel, auditing your AVI system, or improving training procedures, we deliver reliable, flexible solutions.
With Mahant Pharma Advances, you don’t just meet compliance—you set new benchmarks for visual inspection performance.
Test. Train. Perfect. Your Visual Inspection Skills.
Sharpen your defect detection abilities with our Visual Inspection Challenge Set — a validated tool designed to simulate real-world pharmaceutical inspection scenarios. Ideal for training teams, qualifying inspectors, and improving consistency across your quality control process.